Oil-free instant noodles, instant ramen processing line
Product Description
Product Introduction:
Non-fried instant noodles production line includes salt water mixing and measuring, flour mixing,dough aging, dough pressing, steaming, cutting and dividing, drying, air cooling, packaging. The entire line adopts steam heating method and it can produce square dried noodles or circular dried noodles, with a production capacity 20000 to 300000 pieces in 8 hours.
Machines for making non fried instant noodles:
1.Alkali water mixing and measuring system
A mixing unit where the alkali and water are combined thoroughly. This ensures that the alkali is evenly distributed throughout the water, promoting consistency in the quality of the alkaline solution.
The system include dosing equipment for accurately measuring and dispensing the alkali (e.g., sodium carbonate ) and water in precise proportions.
Material: Stainless steel 316 or stainless steel 304
2.Flour Mixer
This dual-shaft design enhances the mixing efficiency by providing multiple points of contact between the ingredients.
Each shaft is equipped with blades, paddles, or other mixing elements. These components move the ingredients, lifting and folding them to achieve an even distribution.
The mixer is often constructed from stainless steel or other food-grade materials. This ensures that it meets hygiene standards and is easy to clean between batches.
The mixer usually comes with adjustable speed and time settings. Operators can control the rotation speed and duration of the mixing process, allowing for flexibility in different recipes.
Safety features such as emergency stops and interlocking mechanisms are incorporated to ensure the well-being of operators and prevent accidents during operation.
mixers are designed with a discharge system that facilitates the easy removal of the mixed ingredients. This feature streamlines the production process and reduces downtime between batches.
3.Dough Aging Machine
Dough aging machines consist of a chamber where the dough is placed for the aging process. The chamber designed to accommodate batches of dough of various sizes.
The machine provides a controlled environment in terms of temperature and humidity to create optimal conditions for the dough aging process. This helps achieve consistent and desirable results.
Material: There are two types, round disk type and belt type.
4.Rooling Machine
The machine is equipped with pairs of rollers that flatten and stretch the dough. These rollers are adjustable to control the thickness of the rolled dough.Users can adjust the gap between the rollers to control the thickness of the rolled dough.
The speed of the conveyor belt and rollers is often adjustable. Variable speed control provides flexibility in processing different types of dough and ensures optimal results.
Safety features such as emergency stop buttons and protective guards are incorporated to prevent accidents and ensure the well-being of operators.
The design of the machine includes features that make it easy to clean, minimizing downtime between batches. Removable parts and smooth surfaces contribute to ease of maintenance..
Material : Rollers are solid alloy steel
5.Steaming Machine
The machine consists of a steam chamber where the noodles are placed for cooking. This chamber is designed to allow the circulation of steam to evenly cook the noodles.
Users can adjust the temperature and steaming time settings to control the cooking process. This feature allows for flexibility in producing noodles with different textures and characteristics.
Steam is delivered to the noodles through multiple jets or nozzles to ensure even distribution and thorough cooking.
Material: There are two types , three layer steamer and one layer steamer .Stainless steel 316 or stainless steel 304
6.Cutting and Dividing Machine
The machine is equipped with a cutting mechanism that slices through the noodle dough, creating individual noodle cake . The design of the cutting mechanism vary depending on the type of noodles being produced.Users can adjust the cutting length to control the size of the noodles.
The speed of the conveyor and cutting mechanism is adjustable. Variable speed control provides flexibility in processing different types of noodle dough and allows for optimal cutting results.
Function: cutting, folding, forming noodles into noodle cake and dropping into fryer noodle boxes
Material: There are two types ,one is square noodle cutting machine and the other is cup noodle cutting machine.Cutter made of stainless steel, dividing plate made of silica gel
7. Hanging Basket Dryer
The dryer consists of multiple layers of hanging baskets noodle trays. These baskets are suspended vertically, allowing for efficient use of space and facilitating the drying of multiple batches simultaneously.
The design ensures even distribution of air across all layers, promoting consistent drying throughout the entire batch of food. This is achieved through the use of blowers.
The dryer has temperature control features to maintain the desired drying temperature. Precise temperature control is crucial for preserving the quality of the dried food.
Operators can adjust the drying time settings based on the specific requirements of the food being processed. Programmable controls contribute to operational flexibility.
8. Cooling Machine
The machine includes a cooling conveyor system where the fried or cooked noodles are transported. The conveyor facilitates even cooling and prevents the noodles from sticking together.
An air circulation system is integrated to blow cool air onto the noodles as they move along the cooling conveyor. This helps to rapidly reduce the temperature of the noodles.
Users can adjust the speed of the cooling conveyor and the overall cooling time to achieve the desired texture for the instant noodles. This flexibility allows for variations in product specifications.
Fans or blowers are commonly used to generate the airflow for cooling. These components are strategically positioned to cover the entire surface area of the noodles on the conveyor. Material: There are two types , net belt type and rod pushing type. Net belt and rod made of stainless steel 304
Machine Advantages:
1.Healthier Option:
Non-fried instant noodles are often perceived as a healthier alternative to fried ones, as they typically contain less oil and fewer calories.
Health-conscious consumers may prefer non-fried options due to reduced fat content.
2.Lower Oil Consumption:
The production of non-fried instant noodles requires significantly less oil compared to the frying process used in traditional instant noodle production.
Reduced oil usage can contribute to cost savings and may appeal to consumers seeking lower-fat options.
3.Extended Shelf Life:
Non-fried instant noodles often have a longer shelf life compared to fried varieties, as they are less prone to issues such as rancidity.
The extended shelf life can be advantageous for both manufacturers and retailers in terms of storage and distribution.
4.Versatility in Ingredients:
Non-fried noodle recipes can incorporate a broader range of ingredients without concerns about their impact on frying processes.
This versatility allows for the inclusion of various grains, fibers, and functional ingredients to meet diverse consumer preferences.
Detailed Photos
Product Parameters
| Capacity / Power |
Layout Size |
Steaming Gas Consumption |
Worker Number |
| 30,000 pieces/ 8 hour - 50KW |
50*5*4 meters |
1000-1200 kg/hour |
4 |
| 60,000 pieces/ 8 hour - 65KW |
55*5*4 meters |
1500-1700 kg/hour |
4 |
| 80,000 pieces/ 8 hour - 80KW |
65*6*4 meters |
2000-2200 kg/hour |
5 |
| 120,000 pieces/ 8 hour - 95KW |
75*6*4 meters |
2400-2600 kg/hour |
5 |
| 160,000 pieces/ 8 hour - 115KW |
85*7*4.5 meters |
2800-3000 kg/hour |
5 |
| 200,000 pieces/ 8 hour - 130KW |
95*8*4.5 meters |
3200-3400 kg/hour |
6 |
| 250,000 pieces/ 8 hour - 140KW |
105*8*4.5 meters |
3600-3800 kg/hour |
6 |
| 300,000 pieces/ 8 hour - 155KW |
120*10*4.5 meters |
3800-4000 kg/hour |
6 |
Certifications
Oversea exhibition:
Customers coming to visit our factory:
Our Advantages
1. High production efficiency:
--Automated processes in production lines significantly improve efficiency, allowing large-scale production with less manual labor.
--Continuous production lines can operate around the clock, thereby increasing output and reducing downtime.
2. Consistent product quality:
--Automated production ensures consistency in size, shape and texture of fried instant noodles.
--Precise control of ingredients and cooking parameters results in consistent taste and quality that meets consumer expectations.
3. Cost savings:
--Automated processes help reduce labor costs and minimize human errors, thereby saving overall costs.
--Efficient use of raw materials and energy helps to make the production process more cost-effective.
4. Customization and innovation:
--Modern production lines are often equipped with technology that can easily accommodate different noodle types, flavors and packaging options.
--Innovations in product development can be more easily implemented to meet different consumer preferences and market trends
Packaging & Shipping
We will reply your inquiry in 7*24 hours.
Experienced staffs will answer all your questions in fluent and professional English.
2.Customized design is available.
Pre-sales Service: Based on customers' request and budget, our experts make efficient, reliable solutions, and we produce strictly following customers' order. Every customer has the chance to visit our workshops before placing the order. And we help to arrange cars, hotels, and the translators for every visiting customer.
3.After-sales Service:
Experienced technicians guidance is available on the phone, and on the internet.
One or more engineers will be dispatched to the installation site to help install.
We also provide necessary training about machine operation and daily maintenance to local workers.
4.What is your payment term ?
Usually it would be 30% deposit payment, 70% balance before delivery. T/T, L/C and other way.
End product display
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