Big capacity vermicelli noodle making plant dried ramen production line
Product Description
Product Introduction:
The automated continuous dried stick noodle making machine include alkali water mixer, measuring water supply, flour mixing,aging, compound rolling machine, continuous rolling machine, slitting, shelf transportation, cutting the bottom of noodle neatly, drying and putting- down, cutting and packing.
Dried stick noodle making machine usually cut into 12cm to 30 cm.
Drying time is about 4 hours. Material is wheat flour. But you can add little vegetable powder or sauce, egg powder to make change into other color.
There are two types drying way, one is several lines go ahead straightly together. The other type is only one line go ahead circularly.
The capacity is from 300kg per hour to 2000kg per hour.
Dried stick noodle processing flow introduction:
Mixing System:
A mixing system combines ingredients such as flour, water, salt, and sometimes alkaline minerals to create the noodle dough.
Dough Aging Machine:
After mixing, the dough is allowed to aging. This aging phase is crucial for gluten development and to achieve the desired texture in the final noodle product.
Dough Sheeting System:
The dough sheet is processed through a sheeting machine . Sheet rollers shape the dough into a flat sheet or the desired stick noodle form.
Slitting Machine:
The flat dough sheet passed through a cutting machine to create the individual noodle strands. For stick noodles, the cutting process results in long, cylindrical shapes.
Drying System:
The noodles are dried to reduce moisture content and achieve a stable, shelf-stable product. The noodles will be dried in a chamber for several hours.
Cutting machine:
Once the noodles are fully dried, they are cut and divided into portions. The cutting will uniform lengths for packaging.
Packaging Machine:
The final step involves packaging the dried stick noodles. This can be done using an automatic packaging machine, and the noodles are often sealed in plastic bags.
Machines for making dried stick noodle:
1.Alkali water mixing and measuring system
A mixing unit where the alkali and water are combined thoroughly. This ensures that the alkali is evenly distributed throughout the water, promoting consistency in the quality of the alkaline solution.
The system include dosing equipment for accurately measuring and dispensing the alkali (e.g., sodium carbonate ) and water in precise proportions.
Material: Stainless steel 316 or stainless steel 304
2.Flour Mixer
This dual-shaft design enhances the mixing efficiency by providing multiple points of contact between the ingredients.
Each shaft is equipped with blades, paddles, or other mixing elements. These components move the ingredients, lifting and folding them to achieve an even distribution.
The mixer is often constructed from stainless steel or other food-grade materials. This ensures that it meets hygiene standards and is easy to clean between batches.
The mixer usually comes with adjustable speed and time settings. Operators can control the rotation speed and duration of the mixing process, allowing for flexibility in different recipes.
Safety features such as emergency stops and interlocking mechanisms are incorporated to ensure the well-being of operators and prevent accidents during operation.
mixers are designed with a discharge system that facilitates the easy removal of the mixed ingredients. This feature streamlines the production process and reduces downtime between batches.
3.Dough Aging Machine
Dough aging machines consist of a chamber where the dough is placed for the aging process. The chamber designed to accommodate batches of dough of various sizes.
The machine provides a controlled environment in terms of temperature and humidity to create optimal conditions for the dough aging process. This helps achieve consistent and desirable results.
Material: There are two types, round disk type and belt type.
4.Rolling Machine
The machine is equipped with pairs of rollers that flatten and stretch the dough. These rollers are adjustable to control the thickness of the rolled dough.Users can adjust the gap between the rollers to control the thickness of the rolled dough.
The speed of the conveyor belt and rollers is often adjustable. Variable speed control provides flexibility in processing different types of dough and ensures optimal results.
Safety features such as emergency stop buttons and protective guards are incorporated to prevent accidents and ensure the well-being of operators.
The design of the machine includes features that make it easy to clean, minimizing downtime between batches. Removable parts and smooth surfaces contribute to ease of maintenance..
Material : Rollers are solid alloy steel
5.Drying Room Equipment
Ensure proper ventilation to facilitate air circulation. Good ventilation helps in uniform drying and prevents the buildup of moisture, reducing the risk of mold or other issues.
Maintain a controlled environment with specific temperature and humidity levels suitable for noodle drying. The ideal conditions depend on the type of noodles, but generally, low humidity and moderate temperatures are favorable.
Install racks or hanging systems to suspend the noodles during the drying process. Ensure that there is enough space between noodles to allow for proper airflow.
Determine the optimal drying time for your specific type of noodles. This vary depending on the thickness and ingredients of the noodles.
Keep the drying room clean to ensure the hygiene of the noodles. Regular cleaning helps prevent contamination and maintains the quality of the end product.
6. Dried Stick Noodle Cutting Machine
The machine consists of a cutting mechanism that can be adjusted to achieve the desired noodle length. It also include a conveyor or feeding system to move the dried noodles through the cutting process. Easily adjust the cutting length to meet your specific product requirements.
Consider the design of the machine in terms of how it handles the dried noodles. A smooth and efficient feeding system is essential for consistent cutting.
7. Stick Noodle Packing Machine
The machine is capable for packing stick noodles into various packaging formats, such as pillow bags, gusseted bags, or other types depending on your product and market requirements.
The packing machines come equipped with weighing systems to ensure that each bag contains the specified weight of noodles. This is crucial for meeting regulatory standards and providing consistency in product packaging.
Consider the speed and production capacity of the packing machine to ensure it aligns with your production needs. High-speed machines are suitable for large-scale production.
Detailed Photos
Product Parameters
| Model |
Capacity |
Power |
Layout Size |
Worker Number |
| KDS-330 |
2500 KG/ 8 HOURS |
30 KW |
30*6*3.5 meters |
4 |
| KDS-350 |
4000 KG/8 HOURS |
38 KW |
40*7.2*3.5 meters |
4 |
| KDS-450 |
5000 KG/8 HOURS |
45 KW |
45*9.6*3.5 meters |
4 |
| KDS-550 |
6000 KG/8 HOURS |
59 KW |
50*10.3*3.5 meters |
4 |
| KDS-650 |
8000 KG/8 HOURS |
75 KW |
55*10.3*3.5 meters |
4 |
| KDS-765 |
10,000 KG/8 HOURS |
85 KW |
60*15*3.5 meters |
5 |
| KDS-800 |
12,000 KG/8 HOURS |
95 KW |
60*15*3.5 meters |
5 |
| KDS-1000 |
16,000 KG/8 HOURS |
110 KW |
65*18*3.5 meters |
6 |
Certifications
Oversea exhibition:
Customers coming to visit our factory:
Our Advantages
1. High production efficiency:
--Automated processes in production lines significantly improve efficiency, allowing large-scale production with less manual labor.
--Continuous production lines can operate around the clock, thereby increasing output and reducing downtime.
2. Consistent product quality:
--Automated production ensures consistency in size, shape and texture of fried instant noodles.
--Precise control of ingredients and cooking parameters results in consistent taste and quality that meets consumer expectations.
3. Cost savings:
--Automated processes help reduce labor costs and minimize human errors, thereby saving overall costs.
--Efficient use of raw materials and energy helps to make the production process more cost-effective.
4. Customization and innovation:
--Modern production lines are often equipped with technology that can easily accommodate different noodle types, flavors and packaging options.
--Innovations in product development can be more easily implemented to meet different consumer preferences and market trends
Packaging & Shipping
We will reply your inquiry in 7*24 hours.
Experienced staffs will answer all your questions in fluent and professional English.
2.Customized design is available.
Pre-sales Service: Based on customers' request and budget, our experts make efficient, reliable solutions, and we produce strictly following customers' order. Every customer has the chance to visit our workshops before placing the order. And we help to arrange cars, hotels, and the translators for every visiting customer.
3.After-sales Service:
Experienced technicians guidance is available on the phone, and on the internet.
One or more engineers will be dispatched to the installation site to help install.
We also provide necessary training about machine operation and daily maintenance to local workers.
4.What is your payment term ?
Usually it would be 30% deposit payment, 70% balance before delivery. T/T, L/C and other way.
End product display
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